Difference between revisions of "Equipment/Boxford CNC Mill"

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== Updates ==
 
== Updates ==
 +
* 13-Oct-2015 : System is now up and running using BCNC on Ubuntu
 
* 15-May-2015 : Dean, Phil et all doing conversion to Mach3 capable machine which will involve minimal retrofiting of mill and use of a PC
 
* 15-May-2015 : Dean, Phil et all doing conversion to Mach3 capable machine which will involve minimal retrofiting of mill and use of a PC
 
* 24-SEP-2014 : Mill works with V5 of the boxford software, need to enter administration mode in the graphical screen by pressing F10
 
* 24-SEP-2014 : Mill works with V5 of the boxford software, need to enter administration mode in the graphical screen by pressing F10

Revision as of 03:31, 13 October 2015

CNC Mill
190VMC CNC mill.jpg
Model Boxford 190VMC
Sub-category CNC
Status Under construction
Last updated 21 January 2019 11:52:40
Training requirement yes
Owner DeanForbes, tgreer
Origin Donation
Location Basement, Robotics/CNC area

Specs

  • 8 spindle speeds 350 to 3500 rpm
  • Rapid traverse rate at 100% 2000mm/min (78"/min)
  • Axis travel
    • X(longitudinal) 225mm (8.9")
    • Y(cross) 150mm (5.9")
    • Z(vertical) 140mm(5.5")
  • System resolution 0.005mm
  • Table dimensions 410 x 130mm(16.1" x 5.1")
  • Spindle to table 202mm (7.9")
  • Centre line of spindle to column 130mm (5.1")
  • Table to column 5 to 130mm (0.2" x 5.1")
  • Tee slots 2 x 10mm

Updates

  • 13-Oct-2015 : System is now up and running using BCNC on Ubuntu
  • 15-May-2015 : Dean, Phil et all doing conversion to Mach3 capable machine which will involve minimal retrofiting of mill and use of a PC
  • 24-SEP-2014 : Mill works with V5 of the boxford software, need to enter administration mode in the graphical screen by pressing F10
  • 12-JUL-2014 : Connector is DB25 and almost certainly serial. It appears there is an internal g-code interpreter.
  • 10-JUL-2014 : Mill arrived, mechanics and electrics work, has a 25W serial port out the back, need to research how to interface.

ToDo

These things need doing by somebody interested in getting the machine running. I'll get onto them eventually (artag) but it's good to involve others. However, PLEASE co-ordinate over email and in this wiki - we don't want people duplicating work or working at cross-purposes.

  • Attempt to use the dos-based Boxford software linked below - assuming this just reads a file of gcode and

controls stop/start, spindle, etc. it's all we really need and we can probably reimplement under Linux

  • Make the machine safe against accidental movement while debugging.
  • Determine baud rate and handshaking on the serial port. Might be done by running above software, If it won't run, then try sending some harmless gcode at various baud rates and try to get it working. Could also find out how the 26450 UART is set up, if it's what's used for the external port. There are some serial patch items by the lathe. Don't lose them. Use them to help work out the necessary cable (it's apparently a null modem).
  • Major cleanup and re-grease. This is an activity that historically involves leaving all the bolts on one side, where they get lost. Do NOT DO THIS. Plan the cleaning carefully, only leave things in parts if there's no other possiblity, and then keep all the parts in one box, partitioned and labelled so they can still be restored after several months, perhaps by a different person. Take photos and link them to this wiki.
  • Mach 3 conversion which does does not involve destructive modification and simply intercepting the feeds to the stepper motor drives and adding a spindle signal converter - This has been cleared by Phil the device as donated through his mate and Tom who collected it as well as discussed with a number of stake holders who agree on this route forward

More info

Boxford are said to be unhelpful regarding support and will only talk to educational users. However, they do publish spares lists and software updates.

Needed

Not needed

  • People who take it apart and leave it in pieces
  • Experimenting carelessly. Consider it in the same light as the laser cutter, the robot arm etc. : if you want to work on it, join the official maintainers group and cooperate.

Troubleshooting

  • The cutter appears to spin off-centre
    • When slotting in the collet make sure to put it the right way in as it's got a notch which will only go in fully when aligned