Project:AC Intensity Controller

I have been working on a circuit to control the brightness of an AC lamp, for the AlarmClock project.

Theory

The circuit converts the AC sine wave in to a square wave, and uses this to detect whenever the amplitude of the AC wave equals zero (the "zero-cross"). At that point the microcontroller switches the lighting circuit off, and at a time 0–10 milliseconds later switches it back on. This creates the illusion of reduced brightness.

Design

To detect the zero-crossing a zener diode (actually a diode and 3 LEDs) converts the AC waveform in to a square wave, which is passed in to an optoisolator (e.g. the CNY17-3) before being passed to the microcontroller.

An otpocoupler (e.g. the K3020P) and TRIAC (e.g. BTB06-600T) is used to switch the circuit output.

In my prototype I have been using an Arduino Uno, but intend to replace this with a Nanode once the PCB is complete and it is ready for enclosure.

Application

This circuit has been designed for incandescent bulbs, unfortunately these are now obsolete and are in the process of being outlawed. It would also work on a custom array of LEDs powered directly from mains (but probably not an LED bulb). Regular compact fluorescent lamps are unsuitable, however dimmable CFLs may or may not be.

There are also potential non-lighting applications. For example, to add rudimentary temperature control to a soldering iron.