Cabinet Wiring: Difference between revisions

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Line 8: Line 8:
! Connector !! pin !! destination !! description
! Connector !! pin !! destination !! description
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| Example || Example || Example || Example
| J1 || 1 || power J6 || BLACK 0V
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| Example || Example || Example || Example
| || 2 || power J6 || RED +24 logic supply
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| Example || Example || Example || Example
| || 4 || power J6 || 0V
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| Example || Example || Example || Example
| || 5 ||power J6 || YELLOW +37 stepper supply (redundant since external stepper drives fitted)
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J2 || 1 || Front panel pots || GRN/YELLOW shield
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| Example || Example || Example || Example
| || 5 || Front panel pots || BLUE 0V
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| Example || Example || Example || Example
| || 6 || Front panel pots + Stepper drives || RED +5V to pots and RED stepper opto inputs common +
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J3 || 2 || power J11 || GREY DGnd
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| Example || Example || Example || Example
| || || power J11 || GREY Din 6 read state of door guard switch
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| Example || Example || Example || Example
| || || power J11 || PURPLE Din 1 read state of front panel vac switch
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| Example || Example || Example || Example
| || 11 || power J11 || PURPLE DGnd
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J4 || || J4 pin  || Link
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| Example || Example || Example || Example
| || || J4 pin  || Link
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J5 || 2 || J6 pin 7 || GREY DGnd
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| Example || Example || Example || Example
| || 9 || J6 pin 9 || PURPLE DGnd
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| Example || Example || Example || Example
| || 11 || VFD pin 7 || BLUE Analog Gnd
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| Example || Example || Example || Example
| || 12 || VFD pin 6 || RED  Analog out spindle speed
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J6 || 2 || Example || BLUE DGnd  estop chain
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| Example || Example || Example || Example
| || 6 || Example || RED Din 11 estop chain in
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| Example || Example || Example || Example
| || 7 || ?? limit to J5 pin 2 || GREY Din 12
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| Example || Example || Example || Example
| || 8 || ?? limit to pin 11 || PINK  Din 13
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| Example || Example || Example || Example
| || 9 || ?? limit to J5 pin 9 || PURPLE Din 14
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| Example || Example || Example || Example
| || 11 || ?? limit to pin 8 || PINK DGnd
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J7 || 9 || power ?? || RED Dout 15 Brake enable low to free Z axis
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|  ||  ||  ||
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| J8 || 2 || power J10 pin1 || WHITE
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|  || 8 || power J10 pin2 || YELLOW vacuum pump low to enable
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|  || 9 || power J10 pin 3 || PURPLE door lock low to enable
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|  || 10 || power J10 pin 4 || RED relay common +ve
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|  || 11 || power J10 pin 5 || BLACK  DGnd
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| || || ||
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| J9 || 1 || Front panel pots || GREEN/YELLOW Shield
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|  || 2 || Spindle pot slider || GREEN Ain0
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|  || 3 || pot gnd || BLUE AGnd
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|  || 4 || Feedrate pot slider || YELLOW Ain1
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|  || 5 || pot gnd || BLUE AGnd
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|  || 6 || pot gnd || BLUE AGnd
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|}


Line 77: Line 103:
! Connector !! pin !! destination !! description
! Connector !! pin !! destination !! description
|-
|-
| Example || Example || Example || Example
| J1 || 1 || mains filter || mains in to relay board
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|  || Example || Example || Example
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|| Example || Example || Example
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| || || ||
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| Example || Example || Example || Example
| J2 || Example || mains transformer || in/out windings
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| Example || Example || Example || Example
| || Example || Example || Example
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| Example || Example || Example || Example
| || Example || Example || Example
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J3 || Example || n/c || AC mains out unused
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J4 || Example || Bridge rectifier || AC out / DC in
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J5 || Example || Example || AC
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J6 || Example || control board || DC power out to controller
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J7 || Example || VFD || switched mains supply
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| Example || Example || Example || Example
| || Example || VFD || switched mains supply
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| Example || Example || Example || Example
| || Example || Vacuum pump || switched mains supply
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| Example || Example || Example || Example
| || Example || Vacuum pump || switched mains supply
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J8 || 1 || Example || RED estop
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| Example || Example || Example || Example
| || 2 || Example || RED estop
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| Example || Example || Example || Example
| || 3 || Example || WHITE Guard switch and door lock
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| Example || Example || Example || Example
| || 4 || Example || PURPLE Guard switch and door lock
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| Example || Example || Example || Example
| || 5 || Example || BLACK Guard switch and door lock
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| Example || Example || Example || Example
| || 6 || Example || BROWN Guard switch and door lock
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| Example || Example || Example || Example
| || 7 || Example || YELLOW Guard switch and door lock
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| Example || Example || Example || Example
| || 8 || Example || RED Guard switch and door lock
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J9 || Example || front panel switch || vacuum pump control
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| Example || Example || Example || Example
| || || ||  
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| Example || Example || Example || Example
| J10 || 1 || controller J8 || WHITE input ?? disable Z axis brake when low
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| || 2 || Example || GREY input enable vacuum pump when low
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| || 3 || Example || input unlock door when low
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| || 5 || Example || estop
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| || 6 || Example || estop
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| || || ||
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| J11 || 1 || controller J3 || GREY
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|  || 2 || controller J3 || GREY
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|  || 3 || controller J3 || PURPLE
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|  || 4 || controller J3 || PURPLE
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| || || ||
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| J12 || 1 || brake actuator || releases z axis brake when energised
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|  || 2 || brake actuator || 0V
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|  || 4 || brake actuator || +24
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| || || ||
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| J13 || 1 || J13 pin 4 || link
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|  || 2 || VFD pin 1,2 || spindle enable
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|  || 3 || VFD pin 1,2 || spindle enable
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|  || 4 || J13 pin 1 || link
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|  || 5 || control board J7 || input grounded to energise (release) Z axis brake
|}
|}


==Spindle drive (Baldor VS1ST)==
==Spindle drive (Baldor VS1ST)==
VFD [[File:Baldor-VS1ST-Micro-Series-Manual.pdf]]
{ add configuration parameters }


{| class="wikitable"
{| class="wikitable"
Line 156: Line 229:
|-
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|  || 11 || estop chain || Relay contacts n/o
|  || 11 || estop chain || Relay contacts n/o
|}
==Stepper drive (MSD 556)==
Microstep driver [[File:MSD556-V2.0 stepper-drive-datasheet-v3.0.pdf]]
{| class="wikitable"
|+ pin assignment
|-
! Connector !! pin !! destination !! description
|-
| 1 || 1 || Control board || +5V opto common in
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|  || 2 || Control board || Step opto low to assert
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|  || 3 || Control board || +5V opto common in
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|  || 4 || Control board || Dir opto low to assert
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|  ||  ||  ||
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| 2 || 1 || Power J6 || RED +37V in
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|  || 2 || Power J6 || BLACK 0v
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|  || 3 || motor || BLACK
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|  || 4 || motor || ORANGE
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|  || 5 || motor || RED
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|  || 6 || motor || YELLOW
|}
{| class="wikitable"
|+ DIP switch config X,Y,Z axes
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! Switch !! function !! setting
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| 1 || dynamic current || on 5.6A peak, 4A RMS
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| 2 ||  ||  on
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| 3 ||  ||  on
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| 4 || standstill current ||  off  1/2 dynamic current
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| 5 || microstep resolution  ||  on  20 microsteps/step / 4000 microsteps/rev
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| 6 ||  ||  off
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| 7 ||  ||  on
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| 6 ||  ||  off
|}
{| class="wikitable"
|+ DIP switch config 4th axis
|-
! Switch !! function !! setting
|-
| 1 || dynamic current || on 5.6A peak, 4A RMS
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| 2 ||  ||  on
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| 3 ||  ||  on
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| 4 || standstill current ||  off  1/2 dynamic current
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| 5 || microstep resolution  ||  on  2 microsteps/step / 400 microsteps/rev
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| 6 ||  ||  off
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| 7 ||  ||  on
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| 6 ||  ||  off
|}
|}