Cabinet Wiring

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Original (Baldor) interface wiring

No obvious connector numbering on the board, so these are numbered clockwise starting from the bottom right hand corner (power) with pins numbered consecutively in the same direction - ie pin 1 to pin n run clockwise.

Baldor pin assignment
Connector pin destination description
J1 1 power J6 BLACK 0V
2 power J6 RED +24 logic supply
4 power J6 0V
5 power J6 YELLOW +37 stepper supply (redundant since external stepper drives fitted)
J2 1 Front panel pots GRN/YELLOW shield
5 Front panel pots BLUE 0V
6 Front panel pots RED +5V to pots and stepper opto inputs common +
J3 2 power J11 GREY DGnd
4 power J11 GREY Din 6 read state of door guard switch
9 power J11 PURPLE Din 1 read state of front panel vac switch
11 power J11 PURPLE DGnd
J4 J4 pin Link
J4 pin Link
J5 2 J6 pin 7 GREY DGnd
9 J6 pin 9 PURPLE DGnd
11 Example BLUE
12 Example RED
J6 2 Example BLUE DGnd estop chain
6 Example RED Din 11 estop chain
7 ?? limit to J5 pin 2 GREY Din 12
8 ?? limit to pin 11 PINK Din 13
9 ?? limit to J5 pin 9 PURPLE Din 14
11 ?? limit to pin 8 PINK DGnd
J7 2 power J10 pin1 WHITE
8 power J10 pin2 YELLOW vacuum pump low to enable
9 power J10 pin 3 PURPLE door lock low to enable
10 power J10 pin 4 RED relay common +ve
11 power J10 pin 5 BLACK DGnd
Example Example Example Example
Example Example Example Example
Example Example Example Example
Example Example Example Example

Estop / power relay board

Connector and pin numbering taken from File:Schematic Design MRP-0850B.pdf

Power board pin assignment
Connector pin destination description
J1 1 mains filter mains in to relay board
Example Example Example
Example Example Example
J2 Example mains transformer in/out windings
Example Example Example
Example Example Example
J3 Example n/c AC LV supply out
Example Example Example
J4 Example Bridge rectifier AC out / DC in
Example Example Example
J5 Example Example AC
Example Example Example
J6 Example control board DC power out to controller
Example Example Example
J7 Example VFD switched mains supply
Example VFD switched mains supply
Example Vacuum pump switched mains supply
Example Vacuum pump switched mains supply
J8 1 Example RED estop
2 Example RED estop
3 Example WHITE Guard switch and door lock
4 Example PURPLE Guard switch and door lock
5 Example BLACK Guard switch and door lock
6 Example BROWN Guard switch and door lock
7 Example YELLOW Guard switch and door lock
8 Example RED Guard switch and door lock
J9 Example front panel switch vacuum pump control
Example Example Example
J10 1 controller J8 WHITE input ?? disable Z axis brake when low
2 Example GREY input enable vacuum pump when low
3 Example input unlock door when low
5 Example estop
6 Example estop
Example Example Example Example
J11 1 controller J3 GREY
2 controller J3 GREY
3 controller J3 PURPLE
4 controller J3 PURPLE
J12 1 brake actuator releases z axis brake when energised
2 brake actuator 0V
4 brake actuator +24
J13 1 J13 pin 4 link
2 VFD pin 1,2 spindle enable
3 VFD pin 1,2 spindle enable
4 J13 pin 1 link
5 control board J7 input grounded to energise (release) Z axis brake

Spindle drive (Baldor VS1ST)

VFD pin assignment
Connector pin destination description
1 1 Power board +24V out
2 Power board D IN 1 - connect to to pin 1 to enable drive
6 Control board An IN 1 - speed control voltage
7 Control board 0V
10 estop chain Relay contacts n/o
11 estop chain Relay contacts n/o