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Equipment/Stratasys FDM 1650: Difference between revisions

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==TODO==
==TODO==
Make a new TODO list now that the machine is working


===Handling===
===Handling===
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===Hardware===
===Hardware===


*Machine turns itself off automatically after running for a while
**even if it's in the middle of printing ?
**originally thought it was just an auto shutdown but not if it's running
**may be just turning off at random
**may be shutting down because of a fault condition
**may be incorrectly detecting a fault condition
**need to try to find out if it has any fault reporting method
**when shut down, is it just the motors or is the controller off too ? Can it be queried for error codes ?
*Driver boards reported to be faulty
**but all axes move - it's not clear that any repairs are needed.
*Self-test starts to work, but runs extruder into left hand side. Be cautious
**homing operation appears to work in X/Y if done separately
**investigate setup limits
*Homing Z tries to run substrate into extruder
** Examine Z axis for reference or limit switches, diagnose.
*Contact Ally to find out details of common faults
* Possibly document connections from the automove unit -- at some point, we're going to need to figure out how to drive the heaters/extruder from the automove.  Might as well do as much as possible now, while it's open anyway.
** Is anything connected to the 38v coil drivers, the DE-9?
** What is connected to the digital I/O connector, the 36-pin female "printer" port?


===Operations===
===Operations===


* Calibrate
**Find documentation for this
*Measure positioning precision
*Find out if drivers are microstepping.
*Find out stepper motor drive levels (current and voltage)
**Stepper motor signals rest at 20V - is this the supply ?


===Software===
===Software===
*Run original software and capture the commands it's sending.
**Doesn't really matter if this works as long as the data is sent
**Disconnect stepper motors if it seems likely to exceed permitted travel
**Determine normal move sequences
**Note any non-XY operations to determine Z positioning and extruder control
*Write simple sequences to test understanding of ACL


*If we wanted to use the stratasys with skeinforge, we'd need to get skeinforge to output appropriate movement commands or, perhaps more maintainably, translate the G-code output into ACL. This might not be too difficult : skeinforge seems to use a very limited section of G and M codes, notably
*If we wanted to use the stratasys with skeinforge, we'd need to get skeinforge to output appropriate movement commands or, perhaps more maintainably, translate the G-code output into ACL. This might not be too difficult : skeinforge seems to use a very limited section of G and M codes, notably
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*Write translator to perform the above conversion
*Write translator to perform the above conversion


==DONE==
* Power up normally.  Are there any bad-looking lights on the front panel?  If so, something is stuck.
  DONE! - It's fine.
* Power up with left and right buttons pressed, should start self-test run.  It will loop, power-off or hit reset to stop it.
  DONE! - It works as expected. Ran through all the self-tests, and they came out ok.
  They're all in the service manual. Have a look.
* Connect the serial port up.  Document how to reach it on this wiki page.
* Open her up, document the position of the switches on the back of the automove unit.
* Determine serial parameters from the dip switches, see page 9 of [http://www-car.asymtek.com/support/manuals/70_0045_20_C.pdf the automove operation manual].
  DONE!  [[Equipment:Stratasys_FDM_1650#COM1_Settings]]
* Using [http://www.nordson.com/en-us/divisions/asymtek/documents/manuals/76_cs02_01_acl_manual.pdf the acl docs], find the current values of the personality parameters, document them here.  This will hopefully keep us from losing them by accident later, and tell us a bit about how the machine is set up.  You'll want the OP command, page 3-50, and the list of personality parameters, page 14-1.
  DONE! [[Equipment:Stratasys_FDM_1650#Initial_Conditions]]


==Current Status - 4/11/11==
==Current Status - 4/11/11==
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I'll be back later tonight to finish setting it up...
I'll be back later tonight to finish setting it up...
==DONE==
* Power up normally.  Are there any bad-looking lights on the front panel?  If so, something is stuck.
  DONE! - It's fine.
* Power up with left and right buttons pressed, should start self-test run.  It will loop, power-off or hit reset to stop it.
  DONE! - It works as expected. Ran through all the self-tests, and they came out ok.
  They're all in the service manual. Have a look.
* Connect the serial port up.  Document how to reach it on this wiki page.
* Open her up, document the position of the switches on the back of the automove unit.
* Determine serial parameters from the dip switches, see page 9 of [http://www-car.asymtek.com/support/manuals/70_0045_20_C.pdf the automove operation manual].
  DONE!  [[Equipment:Stratasys_FDM_1650#COM1_Settings]]
* Using [http://www.nordson.com/en-us/divisions/asymtek/documents/manuals/76_cs02_01_acl_manual.pdf the acl docs], find the current values of the personality parameters, document them here.  This will hopefully keep us from losing them by accident later, and tell us a bit about how the machine is set up.  You'll want the OP command, page 3-50, and the list of personality parameters, page 14-1.
  DONE! [[Equipment:Stratasys_FDM_1650#Initial_Conditions]]


==Information==
==Information==