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PCB etching instructions: Difference between revisions

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== Making PCBs @ LHS ==


Note : see '''[[Pcb]]''' for other references


== PCB Etching Process ==


Here's the overall process
Here's the overall process for producing PCBs @ LHS


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=== Printing Board Schematic ===
 
 
Note : see '''[[Pcb]]''' for other references
 
== Printing Board Schematic ==


Plain paper works surprisingly well! The printers at the space do a good job.
Plain paper works surprisingly well! The printers at the space do a good job.
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=== Double Sided Boards ===
==== Double Sided Boards ====


There's a couple of extra steps required for two-sided boards:
There's a couple of extra steps required for two-sided boards:
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See also [[Project:PCB_Making#Double_sided_boards|Double sided boards]]
See also [[Project:PCB_Making#Double_sided_boards|Double sided boards]]


== UV Exposure ==
=== UV Exposure ===


Use the [[Equipment/UV_Exposure_Box|UV Exposure Box]] to expose a photosensitve board.
Use the [[Equipment/UV_Exposure_Box|UV Exposure Box]] to expose a photosensitve board.
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Ensure that there are no creases or folds, and that your paper/film is perfectly flat against the photo board!
Ensure that there are no creases or folds, and that your paper/film is perfectly flat against the photo board!


== Developing ==
=== Developing ===


Put the board in the developer ([[Equipment/PCB_etch_station#1st_Tank_-_Developer|tank A]]).  Developer does not need to be heated to above room temperature to remain effective. Developing should take around 30 seconds to a minute or so - but check on the board to see when it is complete. All of the copper to be removed should be exposed, and only your tracks should remain coloured ( probably green for UV exposure board).
Put the board in the developer ([[Equipment/PCB_etch_station#1st_Tank_-_Developer|tank A]]).  Developer does not need to be heated to above room temperature to remain effective. Developing should take around 30 seconds to a minute or so - but check on the board to see when it is complete. All of the copper to be removed should be exposed, and only your tracks should remain coloured ( probably green for UV exposure board).
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'''NOTE''' : the developer in tank A is from Mega Electronics, also sold through Rapid. It works well with photo PCB material from the same source. It does ''NOT'' work with Maplin photo material !
'''NOTE''' : the developer in tank A is from Mega Electronics, also sold through Rapid. It works well with photo PCB material from the same source. It does ''NOT'' work with Maplin photo material !


== Etch ==
=== Etch ===


The Cupric Chloride etchant is in [[Equipment/PCB_etch_station#2nd_Tank_-_Etchant|tank B]]
The Cupric Chloride etchant is in [[Equipment/PCB_etch_station#2nd_Tank_-_Etchant|tank B]]
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After this stage you should rinse the board in water before touching it with your hands, and stripping the photo resist.
After this stage you should rinse the board in water before touching it with your hands, and stripping the photo resist.


== Stripper ==
=== Stripper ===


The stripper is in [[Equipment/PCB_etch_station#3rd_Tank_-_stripper|Tank C]]
The stripper is in [[Equipment/PCB_etch_station#3rd_Tank_-_stripper|Tank C]]
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After this stage, you may want to rinse the PCB in clean water, and then IPA.
After this stage, you may want to rinse the PCB in clean water, and then IPA.


== Drilling ==
=== Drilling ===


Some people have found drilling holes works best using the [[Equipment/Mill|mill]].  Normal drill press probably not ideal (not immune enough to wandering!).   
Some people have found drilling holes works best using the [[Equipment/Mill|mill]].  Normal drill press probably not ideal (not immune enough to wandering!).   


== Test / Assembly ==
=== Test / Assembly ===


If you're doing a double sided board, you'll need to solder up your vias first (we have no through hole plating facilities).  A bit of solid core wire works well for this.   
If you're doing a double sided board, you'll need to solder up your vias first (we have no through hole plating facilities).  A bit of solid core wire works well for this.