Difference between revisions of "Welding Training"

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−
Welding training/Inductions are conducted by the Metalbashers. These sessions take 1.5 to 2 hours and are limited to 1-2 people at a time.  
+
This page details the training programme/ requirements for the welding equipment. The space has three types of welder - MMA (stick), MIG and TIG, each requiring a separate training session. Traditionally we have started teaching beginners with MMA, as this very manual technique teaches a lot of the fundamentals that are useful to know when using the other techniques.
  
−
Given the limited amount of time the Metalbashers can devote to training please do not anticipate that you will get training "on demand".
+
Training sessions typically last an hour or two, and there will usually be a moderate fee to be discussed with your trainer.  
  
−
Please do not base the planning of any project, especially academic projects for examinations, on the anticipation of getting
+
To arrange a session, please add your name to the waiting list below and also post in the '#Welding' channel of our [https://discord.com/channels/943237246092447794/951072714913882163 Discord Server] so that we know about it
  
−
* Welding Training
+
All inductions will stress the importance of basic housekeeping:
−
* Practice time
+
*Please double check that the gas is shut off if you have been using MIG or TIG
−
* Access to the HackSpace welding equipment
+
*Clean Equipment and put it away
 +
*Report any faults observed or discovered whilst using equipment
 +
*Clean workshop floor area
 +
*Clean and replace tools used
  
−
on a guaranteed basis. The welding space can only accommodate one project at a time and its on a first-come first-served basis. There is only a limited amount of MIG welding gas provided by HS, and no Argon, so you will have to provide your own if you want to complete any significant projects. This also includes other consumables such as electrodes, welding gloves and other protection.
+
All inductions will cover the same fundamental safety requirements:
 +
*Safe Working Area
 +
*Personal Protective Equipment
 +
*Controls
 +
*Heat Risk
 +
*Visual Risk
 +
*EMF Risk
  
−
People who come along to the Wednesday Metalbashers and help with the running of the workshop sessions will get priority to whatever training is available.
+
=Maintainers/ Trainers=
  
−
If you are interested, its advisable to contact the mailing list before attending to see if other Metalbashers will be attending on any given Wednesday.
+
The current maintainers are Dean Forbes, Dax Liniere and Toby Molyneux
  
−
The journey through this equipment will start with MMA or Stick for the basic skills and the move on to MIG and perhaps TIG, based on progress with the easier techniques and completed projects.
+
=MMA (Stick) Training=
 +
MMA which is also called arc or stick welding - this broadly is for all general steel 3 mm and thicker (if you were a coded welder you would be able to do a lot of other things too).
 +
It is used in industry particularly where you are required to weld on site. It is structurally strong, robust and uses basic consumables - ships were and are built using this technique
  
−
If patience is not a virtue, you may also wish to contact these guys who also offers introductory welding sessions, which can be used to help demonstrate welding capability.
+
Machines: [[Cytringan arc welder]]  , [[Stick Welder (GCE)]]
  
−
http://www.canofgas.co.uk/one_little_girl/Weld_Class.html
+
We do not currently have a trainer for the MMA machines. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!
  
−
http://www.blackhorseworkshop.co.uk/course/metalwork-basics-welding-6/2015-08-27/
+
Training will cover:
 +
*Weldable Materials
 +
*Power Selection
 +
*Choosing welding rod
 +
*Welding Position
 +
*Preparing a work piece
 +
*Starting a weld
 +
*Running a bead
  
−
They will be running courses in August/September 2015
+
Please watch the following videos before attending training:
  
−
Further courses can be found here...
+
How it works - https://www.youtube.com/watch?v=TeBX6cKKHWY&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R&index=2
  
−
http://www.hotcourses.com/uk-courses/Welding-courses-in-London/hc2_search.adv_col_do/16180339/0/search_category/XE./qualification/Z,Y,Q,R,T,U,V,C/town_city/GREATER+LONDON/page.htm
+
Speeds - https://www.youtube.com/watch?v=PpJQtv-wGl4&list=PL43KZ3XKpFBiPRwoYrWHTqLw3QJpIF7Mf
  
 +
Vertical - https://www.youtube.com/watch?v=2JJxuwZ055A&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R
  
−
The care and training of this equipment is carried out by the metal working group.
+
=MIG Training=
 +
MIG is a production environment tool, it is quick but in the hands of a layman is not is strong as an MMA weld (easier to get decent penetrations on MMA). MIG is easier to create a good looking weld but harder to create a strong weld but for decorative things it is often good enough - setting it up can be a challenge for the un-iniated, if you are comfortable with MMA you will know what you are looking at so will find it easier to set a MIG welder up. Again whilst you can do exotic metals you generally won't unless you are an advanced welder. MIG is currently the 'beginner' welding method at LHS, and inductions are available on a semi-regular basis.  
  
−
Below are people who have had training on the welding equipment.
+
Machine: [[MightMIG 190]]
  
−
__NOINDEX__
+
Training will cover:
−
This page is used to track training sessions for the Welding equipment.
+
*Weldable Materials
 +
*Power Selection
 +
*Feed speeds
 +
*Gas settings
 +
*Welding Position
 +
*Preparing a work piece
 +
*Doing the business
  
−
'''Don't create training sessions yourself, they are announced on the mailing list when posted.'''
 
  
−
'''Please don't ask for training sessions to be run, they happen as regularly as possible.'''
+
Please watch the following videos before attending training:
  
−
Details on training can be found at https://wiki.london.hackspace.org.uk/view/MMA_or_stick_welding
+
https://www.youtube.com/watch?v=lzBGZaS1apw
  
 +
https://www.youtube.com/watch?v=sMdQT-eswYY
  
−
The welding includes use of both welding sticks, wire and gas, we will be charging £8 per person per session for consumables which will be paid into the HS account.
 
  
 +
It is also important to wear long-sleeved, non-synthetic clothing to protect your body from UV and heat exposure. It is also highly recommended that you wear a P3 rated dust mask, such as 3M Aura 3220+ or [https://www.screwfix.com/p/jsp-flexinet-disposable-valved-mask-p3/32565 this from Screwfix] (roughly £2-4).
  
−
==Next Sessions==
 
−
TBA
 
  
−
Your account must be showing as a fully paid up member '''before''' signing up for training.
+
The notes used for Toby's training sessions are available here - [[File:Toby's MIG Training Notes r02.pdf]]. Other trainers will do something similar, but might not follow this exact plan.
  
 +
=TIG Training=
 +
TIG is good for exotics i.e aluminium , stainless and thin metals you can of course do steel to this requires mastery of setting the gas flow current setting, co- ordination some of which you will have gained from the previous two techniques  but control of a filler rod is now introduced
  
 +
Machine: [[Marshall Dynabolt 250 Amp AC/DC Tig Welding Set]]
  
−
==Trained Welders by Technique==
+
We do not currently have a trainer for the TIG machine. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!
 +
 
 +
Training will cover:
 +
*Weldable Materials
 +
*Power and other settings
 +
*Using the AC Node
 +
*Assembling the torch and preparing the tungsten
 +
*Gas settings
 +
*Using the pedal
 +
*Welding Position
 +
*Preparing a work piece
 +
*Joining materials
 +
 
 +
=Waiting List=
 +
 
 +
X - name / membership number / preferred machine / skill level
 +
# John Murphy / HS32626 / Unknown / Unknown
 +
# Jeremy Minton / HS30129 (deferred to March 2023)
 +
# Will Howard / HS35100 / MIG and TIG / Done training at blackhorse (deferred to ???)
 +
# Axel Fache / HS33017 / Unknown / Unknown (not a current member?)
 +
# Pete Winkley / HS30621 (not a current member?)
 +
# Akshay Mariyanna/ HS33402 (not a current member?)
 +
 
 +
==Training Records==
  
  
Line 60: Line 110:
 
|+Trained welders
 
|+Trained welders
 
|-
 
|-
−
|Member
+
|Member Name
−
|Stick
+
|Member Number
−
|MIG
+
|Stick Trained? (Date/Trainer)
−
|TIG
+
|MIG Trained? (Date/Trainer)
−
|Trained/Assessed by
+
|TIG Trained? (Date/Trainer)
 
|-
 
|-
 
|Ben Vaughan
 
|Ben Vaughan
−
|Yes
+
|
−
|Yes
+
|? / Des
−
|No
+
|? / Des
−
|Des
+
|
 
|-
 
|-
−
|Dean
+
|Dean Forbes
−
|Yes
+
|
−
|Yes
+
|? / Dean
−
|Yes
+
|? / Dean
−
|Liam
+
|? / Dean
 
|-
 
|-
 
|Des Quilty
 
|Des Quilty
−
|Yes
+
|
−
|Yes
+
|? / Liam
−
|Yes
+
|? / Liam
−
|Liam
+
|? / Liam
 
|-
 
|-
 
|Eugene
 
|Eugene
−
|Yes
+
|
−
|Yes
+
|? / Dean
−
|No
+
|? / Dean
−
|Des
+
|
 
|-
 
|-
 
|Hamish
 
|Hamish
−
|Yes
 
−
|No
 
−
|No
 
 
|
 
|
 +
|? / ?
 +
|? / ?
 +
|? / ?
 
|-
 
|-
 
|Hipster
 
|Hipster
−
|Yes
+
|
−
|Yes
+
|? / ?
−
|No
+
|? / ?
 
|
 
|
 
|-
 
|-
 
|Ilya
 
|Ilya
−
|Yes
+
|
−
|Yes
+
|? / Des
−
|No
+
|? / Des
−
|Des
+
|
 
|-
 
|-
 
|Ian Henderson
 
|Ian Henderson
−
|Yes
 
−
|Yes
 
−
|Yes
 
 
|
 
|
 +
|? / ?
 +
|? / ?
 +
|? / ?
 
|-
 
|-
 
|James Beyer
 
|James Beyer
−
|Yes
 
−
|Yes
 
−
|Yes
 
 
|
 
|
 +
|? / ?
 +
|? / ?
 +
|? / ?
 
|-
 
|-
 
|Jose
 
|Jose
−
|Yes
+
|
−
|No
+
|? / ?
−
|No
+
|
 
|
 
|
 
|-
 
|-
 
|Katrina
 
|Katrina
−
|Yes
+
|
−
|No
+
|? / Des
−
|No
+
|
−
|Des
+
|
 
|-
 
|-
 
|Ken Wyatt
 
|Ken Wyatt
−
|Yes
+
|
−
|No
+
|? / Des
−
|No
+
|
−
|Des
+
|
 
|-
 
|-
 
|Laurie Baggett
 
|Laurie Baggett
−
|Yes
+
|
−
|No
+
|? / Des
−
|No
+
|
−
|Des
+
|
 
|-
 
|-
 
|Liam
 
|Liam
−
|Yes
+
|
−
|Yes
+
|? / Dean
−
|Yes
+
|? / Dean
−
|Dean
+
|? / Dean
 
|-
 
|-
 
|Maria
 
|Maria
−
|Yes
+
|
−
|Yes
+
|? / ?
−
|No
+
|? / ?
 
|
 
|
 
|-
 
|-
 
|Mark Steward
 
|Mark Steward
−
|Yes
+
|
−
|Yes
+
|? / Des
−
|No
+
|? / Des
−
|Des
+
|
 
|-
 
|-
 
|Matt
 
|Matt
−
|Yes
+
|
−
|Yes
+
|? / ?
−
|No
+
|? / ?
 
|
 
|
 
|-
 
|-
 
|Patrick Pater
 
|Patrick Pater
−
|Yes
+
|
−
|No
+
|? / Des
−
|No
+
|
−
|Des
+
|
 
|-
 
|-
 
|Russ
 
|Russ
−
|Yes
+
|
−
|Yes
+
|? / Liam
−
|Yes
+
|? / Liam
−
|Liam
+
|? / Liam
 
|-
 
|-
 
|SCI
 
|SCI
−
|Yes
+
|
−
|Yes
+
|? / ?
−
|No
+
|? / ?
 +
|
 
|-
 
|-
 
|Sid Charity
 
|Sid Charity
−
|No
+
|
−
|Yes
+
|
−
|No
+
|? / Ben V
−
|Ben Vaughan
+
|
 
|-
 
|-
 
|Tim Stephens
 
|Tim Stephens
−
|No
+
|
−
|Yes
+
|
−
|No
+
|? / Des
−
|Des
+
|
 
|-
 
|-
 
|Tom Greer
 
|Tom Greer
−
|Yes
 
−
|Yes
 
−
|Yes
 
 
|
 
|
 +
|? / ?
 +
|? / ?
 +
|? / ?
 
|-
 
|-
 
|Tom Hodder
 
|Tom Hodder
−
|No
+
|
−
|Yes
+
|
−
|No
+
|? / Russ
−
|Russ (mig)
+
|
 
|-
 
|-
 
|Vlad
 
|Vlad
−
|Yes
+
|
−
|No
+
|? / Des
−
|No
+
|
−
|Des
+
|
 
|-
 
|-
 
|Zack Osbourne
 
|Zack Osbourne
−
|Yes
+
|
−
|Yes
+
|? / Des
−
|No
+
|? / Des
−
|Des
+
|
 
|-
 
|-
 
|Zingzilar
 
|Zingzilar
−
|Yes
 
−
|Yes
 
−
|No
 
 
|
 
|
 +
|? / ?
 +
|? / ?
 +
|
 +
|-
 +
|Calum Nicoll
 +
|
 +
|? / Dean
 +
|? / Dean
 +
|? / Dean
 +
|-
 +
|Emmanual
 +
|
 +
|
 +
|? / Calum
 +
|
 +
|-
 +
|Gareth Shippen
 +
|
 +
|? / Calum
 +
|? / Calum
 +
|? / Calum
 +
|-
 +
|John Perkins
 +
|
 +
|
 +
|
 +
|? / Calum
 +
|-
 +
|Raffe Burrell
 +
|
 +
|
 +
|? / Calum
 +
|
 +
|-
 +
|Billy Smith
 +
|
 +
|
 +
|? / Calum
 +
|
 +
|-
 +
|Shaun Meehan
 +
|
 +
|? / Calum
 +
|? / Calum
 +
|
 +
|-
 +
|Jack Oat
 +
|HS32949
 +
|2022-02-05 / Dean
 +
|
 +
|
 +
|-
 +
|Faissal Bensefia
 +
|HS27638
 +
|2022-02-19 / Dean
 +
|
 +
|
 +
|-
 +
|Regol
 +
|?
 +
|
 +
|2022-08-23 / Toby
 +
|
 +
|-
 +
|Kyle
 +
|HS35053
 +
|
 +
|2022-08-17 / Toby
 +
|
 +
|-
 +
|Dave (VintageSteel)
 +
|?
 +
|
 +
|2022-09-24 / Dax/Toby
 +
|
 +
|-
 +
|Hasan M
 +
|?
 +
|
 +
|2022-10-05 / Dax
 +
|
 +
|-
 +
|Jashar
 +
|?
 +
|
 +
|2022-10-05 / Dax
 +
|
 +
|-
 +
|Arthur Tinsley
 +
|?
 +
|
 +
|2022-10-09 / Dax
 +
|
 +
|-
 +
|Liyang Hu
 +
|?
 +
|
 +
|2022-10-09 / Dax
 +
|
 +
|-
 +
|Mauro
 +
|HS31758
 +
|
 +
|2022-10-09 / Dax
 +
|
 +
|-
 +
|Baard Hans Sylling
 +
|HS35106
 +
|2022-10-26 / Dean
 +
|2022-10-26 / Dean
 +
|2022-10-26 / Dean
 +
|-
 +
|Dragos
 +
|HS32771
 +
||2022-10-27 / Dean
 +
|
 +
|
 +
|-
 
|}
 
|}
−
 
−
 
−
 
−
 
−
 
−
The following people would like welding training:
 
−
 
−
* Justin Clift
 
−
* Thumper
 
−
* Tim Storey
 
−
* David Murphy
 
−
* Lindsay Morrison
 
−
* Tim Neobard
 
−
* Dan Reid
 
−
* Andy Cousins
 
−
* Elliot West (teabot@gmail.com)
 
−
* [[User:Booyaa|booyaa]]
 
−
* Penguin
 
−
* [[User:JonRussell|JonR]]
 
−
* Colin Cooper
 
−
* Ross Morgan
 
−
* Gyula Gubacsi (progician)
 
−
* [[User:dariomolinari|Dario]]
 
−
* Leigh Simmons
 
−
* [[User:daveio|Dave Williams]]
 
−
* Adam McKissock
 
−
* Sid Charity
 
−
* Andre Serralheiro [[User:serral|serral]]
 
−
 
−
==Previous sessions==
 
−
 
−
12/11/14
 
−
* 1.  SCI '''Stick Welding (MMA)''' '''MIG (Metal Inert Gas)'''
 
−
* 2.  Jose '''Stick Welding (MMA)'''
 
−
* 3.  Hamish '''Stick Welding (MMA)'''
 
−
 
−
 
−
[[WeldingEquipment|Go Back To Main Welding Page]]
 
−
 
−
[[Category:Training]]
 

Latest revision as of 22:22, 27 October 2022

This page details the training programme/ requirements for the welding equipment. The space has three types of welder - MMA (stick), MIG and TIG, each requiring a separate training session. Traditionally we have started teaching beginners with MMA, as this very manual technique teaches a lot of the fundamentals that are useful to know when using the other techniques.

Training sessions typically last an hour or two, and there will usually be a moderate fee to be discussed with your trainer.

To arrange a session, please add your name to the waiting list below and also post in the '#Welding' channel of our Discord Server so that we know about it

All inductions will stress the importance of basic housekeeping:

  • Please double check that the gas is shut off if you have been using MIG or TIG
  • Clean Equipment and put it away
  • Report any faults observed or discovered whilst using equipment
  • Clean workshop floor area
  • Clean and replace tools used

All inductions will cover the same fundamental safety requirements:

  • Safe Working Area
  • Personal Protective Equipment
  • Controls
  • Heat Risk
  • Visual Risk
  • EMF Risk

Maintainers/ Trainers

The current maintainers are Dean Forbes, Dax Liniere and Toby Molyneux

MMA (Stick) Training

MMA which is also called arc or stick welding - this broadly is for all general steel 3 mm and thicker (if you were a coded welder you would be able to do a lot of other things too). It is used in industry particularly where you are required to weld on site. It is structurally strong, robust and uses basic consumables - ships were and are built using this technique

Machines: Cytringan arc welder , Stick Welder (GCE)

We do not currently have a trainer for the MMA machines. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!

Training will cover:

  • Weldable Materials
  • Power Selection
  • Choosing welding rod
  • Welding Position
  • Preparing a work piece
  • Starting a weld
  • Running a bead

Please watch the following videos before attending training:

How it works - https://www.youtube.com/watch?v=TeBX6cKKHWY&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R&index=2

Speeds - https://www.youtube.com/watch?v=PpJQtv-wGl4&list=PL43KZ3XKpFBiPRwoYrWHTqLw3QJpIF7Mf

Vertical - https://www.youtube.com/watch?v=2JJxuwZ055A&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R

MIG Training

MIG is a production environment tool, it is quick but in the hands of a layman is not is strong as an MMA weld (easier to get decent penetrations on MMA). MIG is easier to create a good looking weld but harder to create a strong weld but for decorative things it is often good enough - setting it up can be a challenge for the un-iniated, if you are comfortable with MMA you will know what you are looking at so will find it easier to set a MIG welder up. Again whilst you can do exotic metals you generally won't unless you are an advanced welder. MIG is currently the 'beginner' welding method at LHS, and inductions are available on a semi-regular basis.

Machine: MightMIG 190

Training will cover:

  • Weldable Materials
  • Power Selection
  • Feed speeds
  • Gas settings
  • Welding Position
  • Preparing a work piece
  • Doing the business


Please watch the following videos before attending training:

https://www.youtube.com/watch?v=lzBGZaS1apw

https://www.youtube.com/watch?v=sMdQT-eswYY


It is also important to wear long-sleeved, non-synthetic clothing to protect your body from UV and heat exposure. It is also highly recommended that you wear a P3 rated dust mask, such as 3M Aura 3220+ or this from Screwfix (roughly £2-4).


The notes used for Toby's training sessions are available here - File:Toby's MIG Training Notes r02.pdf. Other trainers will do something similar, but might not follow this exact plan.

TIG Training

TIG is good for exotics i.e aluminium , stainless and thin metals you can of course do steel to this requires mastery of setting the gas flow current setting, co- ordination some of which you will have gained from the previous two techniques but control of a filler rod is now introduced

Machine: Marshall Dynabolt 250 Amp AC/DC Tig Welding Set

We do not currently have a trainer for the TIG machine. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!

Training will cover:

  • Weldable Materials
  • Power and other settings
  • Using the AC Node
  • Assembling the torch and preparing the tungsten
  • Gas settings
  • Using the pedal
  • Welding Position
  • Preparing a work piece
  • Joining materials

Waiting List

X - name / membership number / preferred machine / skill level

  1. John Murphy / HS32626 / Unknown / Unknown
  2. Jeremy Minton / HS30129 (deferred to March 2023)
  3. Will Howard / HS35100 / MIG and TIG / Done training at blackhorse (deferred to ???)
  4. Axel Fache / HS33017 / Unknown / Unknown (not a current member?)
  5. Pete Winkley / HS30621 (not a current member?)
  6. Akshay Mariyanna/ HS33402 (not a current member?)

Training Records

Trained welders
Member Name Member Number Stick Trained? (Date/Trainer) MIG Trained? (Date/Trainer) TIG Trained? (Date/Trainer)
Ben Vaughan ? / Des ? / Des
Dean Forbes ? / Dean ? / Dean ? / Dean
Des Quilty ? / Liam ? / Liam ? / Liam
Eugene ? / Dean ? / Dean
Hamish ? / ? ? / ? ? / ?
Hipster ? / ? ? / ?
Ilya ? / Des ? / Des
Ian Henderson ? / ? ? / ? ? / ?
James Beyer ? / ? ? / ? ? / ?
Jose ? / ?
Katrina ? / Des
Ken Wyatt ? / Des
Laurie Baggett ? / Des
Liam ? / Dean ? / Dean ? / Dean
Maria ? / ? ? / ?
Mark Steward ? / Des ? / Des
Matt ? / ? ? / ?
Patrick Pater ? / Des
Russ ? / Liam ? / Liam ? / Liam
SCI ? / ? ? / ?
Sid Charity ? / Ben V
Tim Stephens ? / Des
Tom Greer ? / ? ? / ? ? / ?
Tom Hodder ? / Russ
Vlad ? / Des
Zack Osbourne ? / Des ? / Des
Zingzilar ? / ? ? / ?
Calum Nicoll ? / Dean ? / Dean ? / Dean
Emmanual ? / Calum
Gareth Shippen ? / Calum ? / Calum ? / Calum
John Perkins ? / Calum
Raffe Burrell ? / Calum
Billy Smith ? / Calum
Shaun Meehan ? / Calum ? / Calum
Jack Oat HS32949 2022-02-05 / Dean
Faissal Bensefia HS27638 2022-02-19 / Dean
Regol ? 2022-08-23 / Toby
Kyle HS35053 2022-08-17 / Toby
Dave (VintageSteel) ? 2022-09-24 / Dax/Toby
Hasan M ? 2022-10-05 / Dax
Jashar ? 2022-10-05 / Dax
Arthur Tinsley ? 2022-10-09 / Dax
Liyang Hu ? 2022-10-09 / Dax
Mauro HS31758 2022-10-09 / Dax
Baard Hans Sylling HS35106 2022-10-26 / Dean 2022-10-26 / Dean 2022-10-26 / Dean
Dragos HS32771 2022-10-27 / Dean
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