Project:25-hpamakers-reprap: Difference between revisions

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==How?==
==How?==


===Development Milestones===
===Current Development Milestones===
====Ordering====
====1-Firmware====
Obtain all the parts to make our Mendel
(Sam)RepRap Motherboard v1.2 firmware installation.
  Check Parts List (27/6/10).
Notes:
  Order Leftover Parts (complete 28/6/10).


====Construction====
Begin Construction: [http://reprap.org/wiki/Mendel_Build_Manual Build Manual]
Downloading and Installing RepRap on your computer
Latest build from sourceforge.


Circuit board construction
====2-Testing====
  2.1 Soldering Opto Endstops x 3 (completed 1/7/10).
  (Sam) Check Wiring + Firmware: Desktop-based test of all stepper motors and electronics.
  2.2 Soldering USB to Serial.
  Notes:
  2.3 Makerbot Stock PCB for usage as Mendel [http://reprap.org/wiki/PCB_adaptions_for_Mendel Modification].
2.4 Modify ATX power supply with XLR connector (completed 1/7/10).


Microcontroller firmware installation
(Kal) Check Mechanical Construction against instructions + Begin Calibrating
Notes:


 
====3-Commissioning====
Mechanical construction
 
Electronic wiring
 
====Testing====
Check Electronic Wiring
Check Firmware
Check Mechanical Construction
Stepper Motor Drivers + Mainboard
 
5 Finish Testing
 
====Commissioning====
  Begin printing
  Begin printing
  Make first model
  Make first model

Revision as of 15:14, 11 May 2011

Projects

Other similar projects icrobotics.co.uk

<rss>http://samthetechie.blogspot.com/feeds/posts/default/-/25</rss>

Aim

Get a working 3d printer. Make shit. Be awesome.

Who?

User:samthetechie

User:lamda25

User:alias

User:lhopki01

dsikar

What?

Delicious Links

<rss>http://feeds.delicious.com/v2/rss/samthetechie/25</rss>

3D Printer

Prusa Mendel

I am also using a great guide that I found here: Prusa Visual Instructions

Mendel Specifications

The table below outlines the specifications of the machine.

Metric
Model Reprap II: Mendel "Mendel"
Technology FFF (Fused Filament Fabrication)/Thermoplastic extrusion
Price of all materials €350
Annual Service Cost Occasional oiling = €5. It can print its own replacement printed parts at material cost.
Size 500 mm (W) x 400 mm (D) x 360 mm (H)
Weight 7.0 kg.
Build Envelope 200 mm (W) x 200 mm (D) x 140 mm (H).
Materials PLA, HDPE, ABS & more. Uses ø 3 mm filament.
Material Cost PLA: €22/kg, HDPE: €11/kg, ABS: €17/kg.
Speed 15.0 cm3 per hour solid (test done for PLA, similar for others).
Accuracy Diameter of nozzle 0.5 mm, 2 mm min. feature size, 0.1 mm positioning accuracy, layer thickness 0.3 mm
Finish Fair
Volume of printed parts to replicate 1110 cm3

(With the standard infill settings the 15.0 cm3 per hour solid extrusion rate is equivalent to a built volume rate of 19.0 cm3 per hour.)

Consumables

Blue Decorator's Tape

PLA, HDPE, ABS Filament

Computing

Netbook with Solidworks and Reprap Host Software.

Power

Converted 300W ATX Power Supply. +12V and GND. 5A current.

Electronics

USB to TTL Adapter

Based on the FTDI FT232R.

Mendelusb2ttlconnector.jpg Fig. 1

Currently the connector is wired such:

GND DCD# VCC TXD RXD RTS#

While the Sanguino (at least v1.0) expects:

GND GND [USB_5V (VCC)] RXD TXD RTS#

Sanguinousb2ttl.jpg Fig. 2

From the datasheet:

Um232r.jpg Fig. 3

It can be inferred that the correct terminals on the cable in Fig. 1 should be:

GND GND VCC TXD RXD CTS#

All said, the extruder and main motherboard (gen 3 reprap electronics) have been successfully flashed using this controller so perhaps the critical lines are in, one GND, VCC and TXD plus RXD which afaik handle the data transmission.

Motherboard

Stepper Motor Driver

Where?

Why?

How?

Current Development Milestones

1-Firmware

(Sam)RepRap Motherboard v1.2 firmware installation.
Notes:


2-Testing

(Sam) Check Wiring + Firmware:  Desktop-based test of all stepper motors and electronics.
Notes:
(Kal) Check Mechanical Construction against instructions + Begin Calibrating
Notes:

3-Commissioning

Begin printing
Make first model
Make first part
Make first set of parts

Google Docs

Google Doc

Where?

London Hackspace: http://london.hackspace.org.uk/

Why?

Because we want a 3D printer!