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! Connector !! pin !! destination !! description | ! Connector !! pin !! destination !! description | ||
|- | |- | ||
| | | J1 || 1 || power J6 || BLACK 0V | ||
|- | |- | ||
| | | || 2 || power J6 || RED +24 logic supply | ||
|- | |- | ||
| | | || 4 || power J6 || 0V | ||
|- | |- | ||
| | | || 5 ||power J6 || YELLOW +37 stepper supply (redundant since external stepper drives fitted) | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J2 || 1 || Front panel pots || GRN/YELLOW shield | ||
|- | |- | ||
| | | || 5 || Front panel pots || BLUE 0V | ||
|- | |- | ||
| | | || 6 || Front panel pots + Stepper drives || RED +5V to pots and RED stepper opto inputs common + | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J3 || 2 || power J11 || GREY DGnd | ||
|- | |- | ||
| | | || 4 || power J11 || GREY Din 6 read state of door guard switch | ||
|- | |- | ||
| | | || 9 || power J11 || PURPLE Din 1 read state of front panel vac switch | ||
|- | |- | ||
| | | || 11 || power J11 || PURPLE DGnd | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J4 || || J4 pin || Link | ||
|- | |- | ||
| | | || || J4 pin || Link | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J5 || 2 || J6 pin 7 || GREY DGnd | ||
|- | |- | ||
| | | || 9 || J6 pin 9 || PURPLE DGnd | ||
|- | |- | ||
| | | || 11 || VFD pin 7 || BLUE Analog Gnd | ||
|- | |- | ||
| | | || 12 || VFD pin 6 || RED Analog out spindle speed | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J6 || 2 || Example || BLUE DGnd estop chain | ||
|- | |- | ||
| | | || 6 || Example || RED Din 11 estop chain in | ||
|- | |- | ||
| | | || 7 || ?? limit to J5 pin 2 || GREY Din 12 | ||
|- | |- | ||
| | | || 8 || ?? limit to pin 11 || PINK Din 13 | ||
|- | |- | ||
| | | || 9 || ?? limit to J5 pin 9 || PURPLE Din 14 | ||
|- | |- | ||
| | | || 11 || ?? limit to pin 8 || PINK DGnd | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J7 || 9 || power ?? || RED Dout 15 Brake enable low to free Z axis | ||
|- | |||
| || || || | |||
|- | |||
| J8 || 2 || power J10 pin1 || WHITE | |||
|- | |||
| || 8 || power J10 pin2 || YELLOW vacuum pump low to enable | |||
|- | |||
| || 9 || power J10 pin 3 || PURPLE door lock low to enable | |||
|- | |||
| || 10 || power J10 pin 4 || RED relay common +ve | |||
|- | |||
| || 11 || power J10 pin 5 || BLACK DGnd | |||
|- | |||
| || || || | |||
|- | |||
| J9 || 1 || Front panel pots || GREEN/YELLOW Shield | |||
|- | |||
| || 2 || Spindle pot slider || GREEN Ain0 | |||
|- | |||
| || 3 || pot gnd || BLUE AGnd | |||
|- | |||
| || 4 || Feedrate pot slider || YELLOW Ain1 | |||
|- | |||
| || 5 || pot gnd || BLUE AGnd | |||
|- | |||
| || 6 || pot gnd || BLUE AGnd | |||
|} | |} | ||
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! Connector !! pin !! destination !! description | ! Connector !! pin !! destination !! description | ||
|- | |- | ||
| Example || Example || Example || Example | | J1 || 1 || mains filter || mains in to relay board | ||
|- | |||
| || Example || Example || Example | |||
|- | |||
| || Example || Example || Example | |||
|- | |||
| || || || | |||
|- | |- | ||
| | | J2 || Example || mains transformer || in/out windings | ||
|- | |- | ||
| | | || Example || Example || Example | ||
|- | |- | ||
| | | || Example || Example || Example | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J3 || Example || n/c || AC mains out unused | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J4 || Example || Bridge rectifier || AC out / DC in | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J5 || Example || Example || AC | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J6 || Example || control board || DC power out to controller | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J7 || Example || VFD || switched mains supply | ||
|- | |- | ||
| | | || Example || VFD || switched mains supply | ||
|- | |- | ||
| | | || Example || Vacuum pump || switched mains supply | ||
|- | |- | ||
| | | || Example || Vacuum pump || switched mains supply | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J8 || 1 || Example || RED estop | ||
|- | |- | ||
| | | || 2 || Example || RED estop | ||
|- | |- | ||
| | | || 3 || Example || WHITE Guard switch and door lock | ||
|- | |- | ||
| | | || 4 || Example || PURPLE Guard switch and door lock | ||
|- | |- | ||
| | | || 5 || Example || BLACK Guard switch and door lock | ||
|- | |- | ||
| | | || 6 || Example || BROWN Guard switch and door lock | ||
|- | |- | ||
| | | || 7 || Example || YELLOW Guard switch and door lock | ||
|- | |- | ||
| | | || 8 || Example || RED Guard switch and door lock | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| | | J9 || Example || front panel switch || vacuum pump control | ||
|- | |- | ||
| | | || || || | ||
|- | |- | ||
| Example || Example || Example || Example | | J10 || 1 || controller J8 || WHITE input ?? disable Z axis brake when low | ||
|- | |||
| || 2 || Example || GREY input enable vacuum pump when low | |||
|- | |||
| || 3 || Example || input unlock door when low | |||
|- | |||
| || 5 || Example || estop | |||
|- | |||
| || 6 || Example || estop | |||
|- | |||
| || || || | |||
|- | |||
| J11 || 1 || controller J3 || GREY | |||
|- | |||
| || 2 || controller J3 || GREY | |||
|- | |||
| || 3 || controller J3 || PURPLE | |||
|- | |||
| || 4 || controller J3 || PURPLE | |||
|- | |||
| || || || | |||
|- | |||
| J12 || 1 || brake actuator || releases z axis brake when energised | |||
|- | |||
| || 2 || brake actuator || 0V | |||
|- | |||
| || 4 || brake actuator || +24 | |||
|- | |||
| || || || | |||
|- | |||
| J13 || 1 || J13 pin 4 || link | |||
|- | |||
| || 2 || VFD pin 1,2 || spindle enable | |||
|- | |||
| || 3 || VFD pin 1,2 || spindle enable | |||
|- | |||
| || 4 || J13 pin 1 || link | |||
|- | |||
| || 5 || control board J7 || input grounded to energise (release) Z axis brake | |||
|} | |} | ||
==Spindle drive (Baldor VS1ST)== | ==Spindle drive (Baldor VS1ST)== | ||
VFD [[File:Baldor-VS1ST-Micro-Series-Manual.pdf]] | |||
{ add configuration parameters } | |||
{| class="wikitable" | {| class="wikitable" | ||
Line 156: | Line 229: | ||
|- | |- | ||
| || 11 || estop chain || Relay contacts n/o | | || 11 || estop chain || Relay contacts n/o | ||
|} | |||
==Stepper drive (MSD 556)== | |||
Microstep driver [[File:MSD556-V2.0 stepper-drive-datasheet-v3.0.pdf]] | |||
{| class="wikitable" | |||
|+ pin assignment | |||
|- | |||
! Connector !! pin !! destination !! description | |||
|- | |||
| 1 || 1 || Control board || +5V opto common in | |||
|- | |||
| || 2 || Control board || Step opto low to assert | |||
|- | |||
| || 3 || Control board || +5V opto common in | |||
|- | |||
| || 4 || Control board || Dir opto low to assert | |||
|- | |||
| || || || | |||
|- | |||
| 2 || 1 || Power J6 || RED +37V in | |||
|- | |||
| || 2 || Power J6 || BLACK 0v | |||
|- | |||
| || 3 || motor || BLACK | |||
|- | |||
| || 4 || motor || ORANGE | |||
|- | |||
| || 5 || motor || RED | |||
|- | |||
| || 6 || motor || YELLOW | |||
|} | |||
{| class="wikitable" | |||
|+ DIP switch config X,Y,Z axes | |||
|- | |||
! Switch !! function !! setting | |||
|- | |||
| 1 || dynamic current || on 5.6A peak, 4A RMS | |||
|- | |||
| 2 || || on | |||
|- | |||
| 3 || || on | |||
|- | |||
| 4 || standstill current || off 1/2 dynamic current | |||
|- | |||
| 5 || microstep resolution || on 20 microsteps/step / 4000 microsteps/rev | |||
|- | |||
| 6 || || off | |||
|- | |||
| 7 || || on | |||
|- | |||
| 6 || || off | |||
|} | |||
{| class="wikitable" | |||
|+ DIP switch config 4th axis | |||
|- | |||
! Switch !! function !! setting | |||
|- | |||
| 1 || dynamic current || on 5.6A peak, 4A RMS | |||
|- | |||
| 2 || || on | |||
|- | |||
| 3 || || on | |||
|- | |||
| 4 || standstill current || off 1/2 dynamic current | |||
|- | |||
| 5 || microstep resolution || on 2 microsteps/step / 400 microsteps/rev | |||
|- | |||
| 6 || || off | |||
|- | |||
| 7 || || on | |||
|- | |||
| 6 || || off | |||
|} | |} |