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Welding Training: Difference between revisions

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Update, Waiting List moved to Google Sheet
(Update, Waiting List moved to Google Sheet)
 
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This page details the training programme/ requirements for the welding equipment. The space has three types of welder - MMA (stick), MIG and TIG, each requiring a separate training session. Traditionally we have started teaching beginners with MMA, as this very manual technique teaches a lot of the fundamentals that are useful to know when using the other techniques.
This page details the training programme/ requirements for the welding equipment. The space has three types of welder - MMA (stick), MIG and TIG, each requiring a separate training session. Generally training starts with MIG, which is the simplest and easiest type of welding to start with.


Training sessions typically last an hour or two, and there will usually be a moderate fee to be discussed with your trainer.  
Training sessions typically last an hour or two, and there will usually be a moderate fee to be discussed with your trainer.  


To arrange a session, please add your name to the waiting list below and also post in the '#Welding' channel of our [https://discord.com/channels/943237246092447794/951072714913882163 Discord Server] so that we know about it
If you would like to get welding training please add your name to the [https://docs.google.com/spreadsheets/d/1Yvf8mMLBkcQx3GI2fly0SgaKhYKzsAffpAkHdiX8IHA/edit?usp=sharing Waiting List] and watch the 'Induction Requests' channel on Discord for announcements of upcoming sessions.


All inductions will stress the importance of basic housekeeping:
All inductions will stress the importance of basic housekeeping:
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=Maintainers/ Trainers=
=Maintainers/ Trainers=


The current maintainers are Dean Forbes, Dax Liniere and Toby Molyneux
The current maintainers are Toby Molyneux


=MMA (Stick) Training=
=MIG Training=
MMA which is also called arc or stick welding - this broadly is for all general steel 3 mm and thicker (if you were a coded welder you would be able to do a lot of other things too).  
MIG is a production environment tool, it is quick and easy to learn the basics and produce good decorative welds (although developing strong, reliable welds takes a lot of practice). The LHS machine can weld carbon steels only, from around 2mm upward depending on skill. MIG is currently the 'beginner' welding method at LHS, and inductions are available on a semi-regular basis.
It is used in industry particularly where you are required to weld on site. It is structurally strong, robust and uses basic consumables - ships were and are built using this technique


Machines: [[Cytringan arc welder]] ,  [[Stick Welder (GCE)]]
Machine: [[MightMIG 190]]
 
We do not currently have a trainer for the MMA machines. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!


Training will cover:
Training will cover:
*Weldable Materials
*Weldable Materials
*Power Selection
*Power Selection
*Choosing welding rod
*Feed speeds
*Gas settings
*Welding Position
*Welding Position
*Preparing a work piece
*Preparing a work piece
*Starting a weld
*Doing the business
*Running a bead
 


Please watch the following videos before attending training:
Please watch the following videos before attending training:


How it works - https://www.youtube.com/watch?v=TeBX6cKKHWY&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R&index=2
https://www.youtube.com/watch?v=lzBGZaS1apw
 
https://www.youtube.com/watch?v=sMdQT-eswYY
 
 
It is also important to wear long-sleeved, non-synthetic clothing to protect your body from UV and heat exposure. It is also highly recommended that you wear a P3 rated dust mask, such as 3M Aura 3220+ or [https://www.screwfix.com/p/jsp-flexinet-disposable-valved-mask-p3/32565 this from Screwfix] (roughly £2-4).
 


Speeds - https://www.youtube.com/watch?v=PpJQtv-wGl4&list=PL43KZ3XKpFBiPRwoYrWHTqLw3QJpIF7Mf
The notes used for Toby's training sessions are available here - [[File:Toby's MIG Training Notes r02.pdf]]. Other trainers will do something similar, but might not follow this exact plan.


Vertical - https://www.youtube.com/watch?v=2JJxuwZ055A&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R
=MMA (Stick) Training=
MMA which is also called arc or stick welding - this broadly is for all general steel 3 mm and thicker (if you were a coded welder you would be able to do a lot of other things too).  
It is used in industry particularly where you are required to weld on site. It is structurally strong, robust and uses basic consumables - ships were and are built using this technique.


=MIG Training=
Machines: [[TIG Welder (Castolin CastoTIG 3002)]]  (note currently we use the MMA function of our TIG welder rather than having a dedicated machine)
MIG is a production environment tool, it is quick but in the hands of a layman is not is strong as an MMA weld (easier to get decent penetrations on MMA). MIG is easier to create a good looking weld but harder to create a strong weld but for decorative things it is often good enough - setting it up can be a challenge for the un-iniated, if you are comfortable with MMA you will know what you are looking at so will find it easier to set a MIG welder up. Again whilst you can do exotic metals you generally won't unless you are an advanced welder. MIG is currently the 'beginner' welding method at LHS, and inductions are available on a semi-regular basis.


Machine: [[MightMIG 190]]
We do not currently have a trainer for the MMA machines. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!


Training will cover:
Training will cover:
*Weldable Materials
*Weldable Materials
*Power Selection
*Power Selection
*Feed speeds
*Choosing welding rod
*Gas settings
*Welding Position
*Welding Position
*Preparing a work piece
*Preparing a work piece
*Doing the business
*Starting a weld
 
*Running a bead


Please watch the following videos before attending training:
Please watch the following videos before attending training:


https://www.youtube.com/watch?v=lzBGZaS1apw
How it works - https://www.youtube.com/watch?v=TeBX6cKKHWY&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R&index=2


https://www.youtube.com/watch?v=sMdQT-eswYY
Speeds - https://www.youtube.com/watch?v=PpJQtv-wGl4&list=PL43KZ3XKpFBiPRwoYrWHTqLw3QJpIF7Mf


Vertical - https://www.youtube.com/watch?v=2JJxuwZ055A&list=PL43KZ3XKpFBjpiIS8aIY73bN6R-51PN8R


It is also important to wear long-sleeved, non-synthetic clothing to protect your body from UV and heat exposure. It is also highly recommended that you wear a P3 rated dust mask, such as 3M Aura 3220+ or [https://www.screwfix.com/p/jsp-flexinet-disposable-valved-mask-p3/32565 this from Screwfix] (roughly £2-4).


The notes used for Toby's training sessions are available here - [[File:Toby's MIG Training Notes r02.pdf]]. Other trainers will do something similar, but might not follow this exact plan.


=TIG Training=
=TIG Training=
TIG is good for exotics i.e aluminium , stainless and thin metals you can of course do steel to this requires mastery of setting the gas flow current setting, co- ordination some of which you will have gained from the previous two techniques  but control of a filler rod is now introduced
TIG is good for exotics i.e aluminium , stainless and thin metals you can of course do steel to this requires mastery of setting the gas flow current setting, co- ordination some of which you will have gained from the previous two techniques  but control of a filler rod is now introduced


Machine: [[Marshall Dynabolt 250 Amp AC/DC Tig Welding Set]]
Machine: [[TIG Welder (Castolin CastoTIG 3002)]]


We do not currently have a trainer for the TIG machine. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!
We do not currently have a trainer for the TIG machine. We'd be very interested in hearing from anyone who has experience in this field and would like to come forward as a trainer!
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*Joining materials
*Joining materials


=Waiting List=


X - name / membership number / preferred machine / skill level
# John Murphy / HS32626 / Unknown / Unknown
# Jeremy Minton / HS30129 (deferred to March 2023)
# Will Howard / HS35100 / MIG and TIG / Done training at blackhorse (deferred to ???)
# Axel Fache / HS33017 / Unknown / Unknown (not a current member?)
# Pete Winkley / HS30621 (not a current member?)
# Akshay Mariyanna/ HS33402 (not a current member?)


==Training Records==
==Training Records==