Planer Thicknesser (Charnwood W583)

From London Hackspace Wiki
Planer Thicknesser (Charnwood W583)
Charnwood w583 planer thicknesser 10 x 7 .jpg
Sub-category Woodworking
Status Good working order
Training requirement yes
Training link lhs-induction-requests channel
ACnode no
Origin Pledge
Location Wood shop
Maintainers Woodshop team

An integrated planer/ thicknesser used for generating smooth and flat surfaces on a piece of timber, often starting from warped or rough-sawn timber. This is a combination machine which converts between surface planing (on the top) which generates an initial smooth edge or a second edge 90° to the first, and thickness planing (underneath) for getting surfaces parallel to the first. Note - in the USA a surface planer is often called a jointer - there the word 'planer' confusingly often refers to a thickness planer

Note we also have a smaller standalone thickness planer which can be useful when you only need to plane a small number of boards, to avoid switching between the two modes.

This planer has a maximum cutting width of 250mm and the overall table length is approx. 1085mm

The blades for this machine are very expensive and time consuming to sharpen (we have to take them to an external workshop with paid access) - please do not do anything that could damage the cutting edges (see below). If you do notice damage to the blades, please notify the maintainers at the earliest opportunity

Specific rules for this machine:

  • Do not adjust the setting of the blades within the cutter head or the height of the outfeed table - setting these is a difficult and time consuming task carried out by the maintainers during a blade change
  • Adjusting the fence angle (to produce bevelled edges) is fine, but please set accurately back to 90° afterwards
  • Do not use any reclaimed wood (in particular pallet wood) on this machine - even tiny fragments of nails, screws or staples left in the wood will chip the blades
  • Try not to plane bark - it usually contains traces of soil or grit which wear the teeth quickly. Use a handheld electric planer to remove the bulk of any bark before taking to the planer
  • If your hands need to go anywhere near the blade (particularly when face-planing thin stock) always use a push stick or preferably, a pair of planer paddles
  • Always use the planer with the guard installed

This machine requires training. To arrange training, ask in the 'lhs-induction-requests' channel of our Discord Server

Manual: File:Charnwood; W583 Planer Thicknesser Owners Manual.pdf

A (apologies - grainy) 3-minute video showing the key features of the machine

A longer video with some great detail (first half is on setup and maintenance - jump ahead to about 09:52 to see instructions for use

Information for Maintainers

Requires 3x knives, 251mm x 30mm x 3.2mm



Risk Assessment - Wood Planers

This risk assessment is intended to provide guidance on the risk associated with the above equipment and activities in normal use. Please also check general risk assessments for the space as a whole. Any discrepancies, errors or concerns should be raised with the document maintainers or trustees - do not edit this assessment directly. For responsible persons and last update, see 'version log' of the assessment page.

Activity

Use of handheld or stationary wood planing equipment such as handheld planers, bench planers (aka jointers) or thickness planers

Signage

Understanding Risk Rating

LOW - Ensure current control measures are in place and continue with activity

MED - Control measures may be adequate, co-supervision is recommended

HIGH - Do not undertake activity without further consultation with area specialists

Risk Assessment

Identify Hazards Who May be Harmed and How Severity Control Measures Likelihood Risk Rating
Incompetent user User, bystander HIGH Members must not use tools that they are not competent to use. Members must challenge use that they believe is dangerous. Members must read the user manual for this tool. Members must read the risk assessment before using a tool. Members will be advised during induction which tools they will need supervision or an induction to use. Only authorised members will complete maintenance and calibration tasks. LOW MED
Contact with rotary knives User HIGH Do not put hands within 10cm of blade. Do not push workpiece over blade with hands. Use a push block to push workpiece over cutting area. Use guard to cover unused cutting area. Use guard to cover entire cutting area when thicknesser is being used. Do not insert hands into thicknesser when machine is plugged in. Planer should be turned off immediately after use. MEDIUM MED
Drawing in (being pulled into the drum) User HIGH User of the thicknesser/planer should not wear gloves, ties, scarves, or other long flowy clothing that could get pulled into the blade. Do not move hands past the blade. Do not use the machine on short stock. LOW MED
Dust (inhalation, fire, explosion) User, bystander MEDIUM Stationary machines must be used with the workshop dust extractor. An extraction hose must be attached to the machine’s extraction hood, which must be positioned appropriately for use with the thicknesser or planer. Maintenance must include the cleaning of dust from within the unit housing where accessible. Check the extraction hood periodically for blockages. A respirator or mask should be used whilst operating this tool for prolonged periods. LOW LOW
Noise User, bystander MEDIUM Ear protection is advised. LOW LOW
Flying splinters User, bystander HIGH Eye protection must be worn In the workshop. Only cut wood, ensuring the workpiece is free from nails, screws or other objects. LOW MED
Lifting heavy object User MEDIUM The machine must be lifted into a stable position on the working area using correct manual handling procedures. LOW LOW
Electrocution User, bystander HIGH Do not use if any damage to plug, cables, or machine. LOW MED