Equipment/Staubli: Difference between revisions
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* Necessary | * Necessary | ||
** <s>Build a smooth solid table surrounding the arm.</s> | ** <s>Build a smooth solid table surrounding the arm.</s> | ||
*** Install final top section. (Jon to do this next week) | *** <s>Install final top section. (Jon to do this next week)</s> | ||
*** Build square frames to support the rear sections of the table top. | *** <s>Build square frames to support the rear sections of the table top.</s> | ||
*** Drill frame and screw tops down. | *** Drill frame and screw tops down. | ||
*** Round the two corners so they don't hurt when you bump in to them. | *** Round the two corners so they don't hurt when you bump in to them. | ||
*** Round over the entire edge all the way round with a router. | *** Round over the entire edge all the way round with a router. | ||
*** Sand, Varnish (2 coats) & Polish the surface. | *** Sand, Varnish (2 coats) & Polish the surface. | ||
*** Drill large hole in rear sections to robot install cable. | *** <s>Drill large hole in rear sections to robot install cable.</s> | ||
** Move 3-phase mains socket to below table top, by locker. | ** <s>Move 3-phase mains socket to below table top, by locker.</s> | ||
** Install flashing light | ** Install flashing light | ||
** Install two emergency stop buttons on frame at front and wire in to controller. | ** Install two emergency stop buttons on frame at front and wire in to controller. | ||
| Line 90: | Line 90: | ||
* Nice to have | * Nice to have | ||
** Get/print the housings for the robot arm cable | ** <s>Get/print the housings for the robot arm cable</s> (using new cable) | ||
** Hook up the arm to ROS | ** Hook up the arm to ROS | ||
*** Rewrite the ROS Industrial libraries to use a serial stream instead of IP+port combo | *** Rewrite the ROS Industrial libraries to use a serial stream instead of IP+port combo | ||
Revision as of 11:36, 7 January 2015
| Staubli robot arm | |
|---|---|
 | |
| Model | RX60L |
| Sub-category | Robotics |
| Status | Under Construction |
| Last updated | 4 August 2022 21:26:32 |
| Consumables | Filament,cnc |
| Accessories | PLA/ABS extruder + heated bed, spindle motor, accessory electronics |
| Training requirement | Yes |
| ACnode | YES |
| Owner | Robotics group |
| Origin | Donation |
| Location | Basement, Robotics/CNC area |
| Maintainers | mentar, padski, JonRussell |
Kindly donated to us by Queen Mary's University, was missing arm and power cables.
The arm is being worked on by the robotics group (more help welcome) and the plan is to turn it into a cnc/3d printer/plasma cutting machine and open up to the general membership once safe to do so.
Applications
- Currently worked on
- 3D printing (Dependent on the G-code interpreter)
- CNC (Dependent on the G-code interpreter)
- PCB manufacture:
- Milling
- Drilling
- solder paste application for SMT components
- pick and place for SMT components
- Potential applications
- 3D scanning possibly using KinectFusion
- Persistence of vision experiments (such as this display at Trafalgar Square)
- High speed orbital photography
Status
Arm is able to interpret g-code. Some PCB milling has been done but can not control speed well currently and due to lack of a stationary table the positioning of the stock is tricky. Table top should be arriving soon.
Specs
- Robot arm
- Type: RX60L
- Reference/machine number: 597411 - 01
- Fabrication Le F - 12 - 1997
- Masse kg 42Kg
- Controller
- Type CS7 - M RX60
- 3 x 400V - 50/60 Hz
- 4000VA
- Masse kg 80Kg
Some photos/videos of the beast
There is a 19 way cable running inside the arm, to allow external signals to be routed to the end effector. This uses a 19 way plug on the wrist joint and base called a Binder Connector.
TODO
- Necessary
Build a smooth solid table surrounding the arm.Install final top section. (Jon to do this next week)Build square frames to support the rear sections of the table top.- Drill frame and screw tops down.
- Round the two corners so they don't hurt when you bump in to them.
- Round over the entire edge all the way round with a router.
- Sand, Varnish (2 coats) & Polish the surface.
Drill large hole in rear sections to robot install cable.
Move 3-phase mains socket to below table top, by locker.- Install flashing light
- Install two emergency stop buttons on frame at front and wire in to controller.
- Fit batten to long wall and build frames to support 3m long worktop. Fit long work surface
- Mount CS7 controller, off floor, on wooden frame ? to allow airflow from below.
- Write the G-code interpreter for CNCing and 3d printing.
- Integrate the armpi with the controller better (power it from the 3 phase socket)
- Design and make the electronics for the controller to talk to the arm base (heated bed, calibration probe etc) and the end effector (spindle, extruder)
Check and top up oil all the joints as per manual instructions 1st 5 axes:http://www.alexoil.co.uk/lumach-ep-gear-oil-iso-68--1l_p115.aspxWrist:http://www.alexoil.co.uk/lumach-ep-gear-oils-iso-150--1l_p125.aspxReplace the battery 6v 8AH lead acid battery - this one: http://uk.rs-online.com/web/p/lead-acid-rechargeable-batteries/2651975/Install it in it's dedicated areaMake the cable from the arm (han-dd108m, han-dd72/han-K6/36 straight/angled) to the controllerDone 24/8/13 PadskiMake the cable for 3 phase power to controller.Make a mobile but stable platform for the robot and the controller (volunteers welcome)Thanks cepmender!!Get dummy plug for teaching pendant socket: Mouser Pt.Nos. # 571-66360-4 x 5 and # 571-2060371 x 1.
- Nice to have
Get/print the housings for the robot arm cable(using new cable)- Hook up the arm to ROS
- Rewrite the ROS Industrial libraries to use a serial stream instead of IP+port combo
Write the ros serial server to run on the controller
Docs/Links
Robot startup/shutdown procedure
GZipped image of the 840MB drive
Technical manual with schematics
- Note Teaching Pendant connector needs pins 6+7 (estop), 14+16 (deadman) linked. DUMMY PLUG NOW MADE Padski 20-9-13 :)
Paper printed manual covering: General, arm, controller, controller options, spare parts
Another paper printed manual covering: Safety, robot coordinates, robot startup, editor, declaration of variables and conversions, commands associated to the main memory, some instructions of the V+ language, digital inputs/outputs, diskette or disc save operations, control of the robot configuration and specific commands, automatic startup-procedure, appendix (both of the manuals are in A4 folders, located in the library first column from the left, 3rd shelf from the top)
